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BEFORE   AFTER
 
Vacuum Chamber PM Technique
LAM 2300 Metal Etch - Light Deposition
OBJECTIVE:
TO EFFECTIVELY PM THE LAM 2300 METAL ETCH CHAMBER IN A TIMELY MANNER, WHILE IMPROVING TOOL RECOVERY AND PARTICLE PERFORMANCE
 
Vacuum Chamber: LAM 2300 METAL ETCH
Vacuum Chamber Process Residue: PROCESS INDUCED RESIDUE
Vacuum Chamber Components: CHAMBER, SLIT VALVE, CHUCK AND ASSOCIATED PARTS
Old Procedure: 3 HOURS, ONE TECH, Scotch-Brite™, DI water, 200+ wipes & IPA
New Procedure: 1 HOUR, ONE TECH, Foamtec International PM Kit, DI water & IPA
Vacuum Chamber Products:
LAM2300 METAL ETCH CHAMBER PM KIT
PM Kit P/N: HT4500-LAM23-2
Light Deposition
  • (1) HT4754 UltraSOLV® Sponge
  • (1) HT4536D-10-1 360 Grit Diamond ScrubPAD
  • (1) HT5790S-25 MiraWIPES®
 
LAM 2300 Metal Etch Light Deposition PM Procedure:
View “How to” instructional videos on http://foamtecintlwcc.com/video/
Step 1: Using proper procedures and safety guidelines, shutdown and prepare LAM2300 Metal ETCH Chamber for wet clean
 
Step 2: Properly stage a container of DI water next to the chamber and place a Foamtec International HT4536D ScrubPAD and HT4754 UltraSOLV® Sponge into the container (See Fig 1)

      Container of DI water with ScrubPAD and UltraSOLV Sponge  
 

Fig 1: Container of DI water with ScrubPAD and UltraSOLV Sponge

 
Step 3: Take damp UltraSOLV® Sponge and begin wiping Metal ETCH Chamber and bottom of e-chuck allowing the water to react with the process induced residue.  Remove as much of the deposition as possible with the sponge (See Fig 2 & 3)

This initial wipe portion of PM should take 15-20 minutes, and will remove 90% of the deposition with just the sponge and DI water

 
   DI water from UltraSOLV® Sponge reacting with deposition   UltraSOLV® Sponge wiping Metal ETCH Chamber, 90% of deposition removed  
 

Fig 2:  DI water from UltraSOLV® Sponge reacting with deposition

 

Fig 3:  UltraSOLV® Sponge wiping Metal ETCH Chamber, 90% of deposition removed

 
 
Step 4: It will be important to keep the UltraSOLV® Sponge moist and clear of excess deposition by replacing the sponge in the container of DI water and rinsing clear (See Fig 4) 
 
NOTE: The Metal ETCH Chamber will be very hot; therefore, it will require rinsing the sponge frequently in the container of DI water, in order to keep moist
         
      Rinsing UltraSOLV® Sponge in container of DI water  
 

Fig 4:  Rinsing UltraSOLV® Sponge in container of DI water

 
 
Step 5: After performing initial wipe with the UltraSOLV® Sponge for at least 15 minutes, take the moist 360 Grit Diamond ScrubPAD from the container of DI water and begin scrubbing the Metal ETCH Chamber and bottom of e-chuck (See Fig 5)

Ensure to keep the ScrubPAD moist during scrub portion of PM by returning to the container of DI water as necessary

 

  ScrubPAD scrubbing bottom of e-chuck      
 

Fig 5: 360 Grit Diamond ScrubPAD scrubbing bottom of e-chuck

 
 
Step 6: Be prepared to wipe the scrubbed portion of the e-chuck with the dampened UltraSOLV® Sponge immediately after scrubbing with the 360 Grit Diamond ScrubPAD, ensuring not to let the wet deposition dry onto the chamber wall (See Fig 6)
 

      UltraSOLV® Sponge wiping Metal ETCH Chamber during scrub portion of PM  
 

Fig 6:  UltraSOLV® Sponge wiping Metal ETCH Chamber during scrub portion of PM

 
 
Step 7: Pull ScrubPAD across the UltraSOLV® Sponge in one direction to also free ScrubPAD of deposition (See Fig 7, 8 & 9)
 
  ScrubPAD loaded with deposition      
  Fig 7: ScrubPAD loaded with deposition   Fig 8: Pull ScrubPAD across UltraSOLV® Sponge   Fig 9: Unloaded ScrubPAD  
 
Step 8: Continue to return UltraSOLV® Sponge and 360 Grit Diamond ScrubPAD into the container of DI water to rinse free of deposition (See Fig 10 & 11)
 
UltraSOLV® Sponge loaded with deposition
 
UltraSOLV® Sponge free of deposition after rinse in DI water
 

Fig 10:  UltraSOLV® Sponge loaded with deposition

 

Fig 11:  UltraSOLV® Sponge free of deposition after rinse in DI water

 
 
NOTE: Continue to repeat this SCRUB – WIPE – RINSE procedure outlined in steps 5 through 8 for the remainder of the Metal ETCH Chamber.  KEY POINT is not to let the wet deposition dry onto the chamber wall
 
Step 9: Using the same technique as described above, (SCRUB – WIPE – RINSE) clean all portions of Metal ETCH Chamber that are required; slit valve, pump ports, view ports, e-chuck, door mount….
 
NOTE: May remove deposition buildup on e-chuck ceramic ring, or additional parts if normally scrubbed using your current procedure (See Fig 12 & 13)
 
Clean ceramic ring
 
GDP assembly
 
  Fig 12: Clean ceramic ring   Fig 13: GDP assembly  
 
Step 10: After completing entire ETCH Chamber scrub, replace container with fresh DI water
 
Step 11: Rinse out UltraSOLV® Sponge in fresh DI water and prepare Metal ETCH Chamber for FINAL WIPE PROCEDURE by again, wiping all areas of chamber with dampened UltraSOLV® Sponge
 
FINAL WIPE PROCEDURE:
IMPORTANT NOTE
AS THE LAM ETCH CHAMBER IS A VERY PARTICLE SENSITIVE AREA, IT IS CRITICAL TO FOLLOW THE FOAMTEC INTERNATIONAL FINAL WIPE PROCEDURE IN ITS ENTIRETY TO MAXIMIZE TOOL RECOVERY BENEFITS
 
Figure below shows how much more deposition the Foamtec International MiraWIPE® can remove from a critical surface compared to the standard fab wiper, making the MiraWIPE® FINAL WIPE PROCEDURE the most CRITICAL STEP of the PM procedure (See Fig 14a & 14b)
MiraWIPES are more effective
Fig 14a: Current fab wiper after completely wiping chamber
Fig 14b: Particles picked up using HT5790S MiraWIPES® after completely wiping with current fab wiper
Red Arrow
Red Arrow
 
MiraWIPES® are the KEY STEP for DEFECT REDUCTION and IMPROVED TOOL RECOVERY
Step 12: Ensure to remove gloves and replace with a fresh set prior to FINAL WIPE PROCEDURE  

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