Cleanroom Packaging & Part Protection for Medical Device Manufacturing
Packaging and handling can introduce as much contamination as the manufacturing process itself.
Foamtec provides particle-free cushioning and protection solutions designed to reduce contamination risk and support USP <788> and <790> compliance.
How to Prevent Particle Contamination During Packaging
Even after components are cleaned, contamination can be introduced during:
- Packaging
- Handling
- Transport
- Storage
In medical device manufacturing, this can result in:
- Particle contamination
- Inspection failures
- Non-compliance with USP <788> and <790>
- Increased rejects and rework
Packaging Is One of the Most Overlooked Contamination Sources
Many contamination control strategies focus on:
- Cleaning processes
- Cleanroom environments
- Operator practices
But overlook:
Packaging materials and part protection
Common issues include:
- Particle-generating cushioning materials
- Fiber shedding during transport
- Static attraction of particles
- Recontamination after cleaning
Why Packaging Introduces Contamination
- Foam or materials that shed particles
- Abrasion between parts and packaging
- Static charge attracting contamination
- Inadequate cushioning leading to surface damage
- Handling and transfer contamination
- Non-cleanroom packaging materials
Protect Components Without Introducing Contamination
Clean Component → Protect Surface → Prevent Particle Introduction → Maintain Cleanliness
Foamtec helps manufacturers maintain cleanliness after cleaning by providing:
- Low-particle cushioning materials
- Cleanroom-compatible packaging solutions
- Protection from abrasion and damage
- Controlled handling and storage support
Solutions for Cleanroom Packaging & Part Protection
Particle-Free Cushioning Materials
Protect components while minimizing particle generation.
Tool & Surface Protection Solutions
Prevent abrasion and damage to sensitive components.
Custom Protection Configurations
Adapt packaging solutions to specific component geometries.
Supporting USP <788> and <790> Compliance
-
- Reduced particle contamination
- Improved inspection pass rates
- Lower rework and scrap
- Improved device performance
- More consistent cleaning outcomes
Impact on Manufacturing Quality
- Reduced particle contamination
- Improved product cleanliness
- Lower reject rates
- Reduced rework
- Improved process consistency
Where Cleanroom Packaging & Protection Is Critical
- Catheters and tubing
- Implantable devices
- Precision components
- Final cleaning before packaging
- Cleanroom storage and transport
- Inspection and packaging areas
Frequently Asked Questions About Precision Cleaning
What is cleanroom packaging?
Packaging designed to minimize particle contamination in controlled environments.
Why is packaging a contamination risk?
Because materials can shed particles or introduce contamination during handling.
How do you reduce particle contamination in packaging?
By using low-lint, particle-controlled materials and proper handling methods.
What is USP <788>?
A standard that defines limits for particulate matter in injectable products.
How does packaging affect USP compliance?
Packaging can introduce particles that lead to non-compliance.
About Foamtec WCC
Foamtec's mission is to enable contamination control professionals to improve particle control in clean rooms by solving surface contamination challenges. The Wilshire Contamination Control Division of Foamtec International supplies clean room mops, foam swabs, microfiber swabs, foam wipers, microfiber wipers, UltraSOLV® ScrubPADS to address clean room cleaning and the critical cleaning of process equipment.