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How Gage R&R Studies Combined with the PolyCHECK Particle Identification System can Improve Medical Device Quality

by | Mar 1, 2023

Medical devices are critical tools used in healthcare, and their quality is paramount to ensure patient safety. One way medical device manufacturers set limits for acceptable amounts of particles in devices is by using Gage Repeatability and Reproducibility (Gage R&R) studies. Combining Gage R&R methodologies with Foamtec International’s PolyCHECK particle identification system can improve device quality.

Gage R&R studies are a statistical technique used to assess measurement system variability. In the case of medical devices, this method is used to determine the variation in the number of particles on a device’s surface. A Gage R&R study typically involves multiple operators who measure the same set of devices numerous times using the same measurement equipment. The study measures how much variability exists in the measurements across different operators and different measurement equipment. Using Gage R&R studies, medical device manufacturers can set limits for acceptable amounts of particles in devices. By analyzing the variation in measurements, they can identify the acceptable range of particle counts for a given device. This can help ensure that devices are consistently manufactured within acceptable limits, reducing the risk of defects and ensuring patient safety.

However, even with Gage R&R studies, there is still room for error. It can be challenging to differentiate between particles and other materials on a device surface, such as residue from the manufacturing process or other contaminants. This is where Foamtec International’s PolyCHECK particle identification system can help. The PolyCHECK system is a simple-to-use surface sampling system backed up by a state-of-the-art lab that enables quality engineers to identify the particle sources on device surfaces. It can differentiate between particles and other materials and provide a detailed particle type, size, and distribution analysis. This information can help medical device manufacturers more accurately assess the level of contamination on their devices, allowing them to take corrective actions to improve device quality. Combining Gage R&R methodologies with the PolyCHECK particle identification system can further improve device quality. With PolyCHECK, manufacturers can identify the specific sources of particle contamination and take corrective actions to prevent future occurrences. This can help reduce the variability in measurements and ensure that devices consistently meet the acceptable limits for particle counts.

In conclusion, medical device manufacturers use Gage R&R studies to set limits for acceptable amounts of particles in devices. Combining Gage R&R methodologies with Foamtec International’s PolyCHECK particle identification system can further improve device quality by identifying the specific sources of particle contamination and taking corrective actions to prevent future occurrences. This can help ensure that devices consistently meet acceptable

limits for particle counts, reducing the risk of defects and improving patient safety.

PolyCHECK Particle Identification System:
https://www.foamtecintlwcc.com/products/foreign-material-identification-service

PolyCHECK Particle Identification Video:
https://www.foamtecintlwcc.com/video/foamtec-fm-identification-and-reduction

For more information:

Website: www.foamtecintlwcc.com

Email: contact@foamtecintlwcc.com