Foam Fabrication
Foamtec International Contamination Control Division
Open-Cell Polyurethane Sponge w/ Machined Slit for Cleaning Microcatheters
Open-Cell Urethane Foam Packaging to Protect Nitinol Scaffolds
Reticulated Polyurethane Foam Applicator Sponge
Reticulated Hydrophilic Foam Applicator Sponge
Machined and Die Cut Open-Cell Urethane Sponge for Packaging
Medical Grade & Cleanroom Applications
Foamtec International is a vertically integrated producer of high purity open-cell medical and semiconductor grade polyurethane foams with integrated fabrication, assembly, cleanroom washing and cleanroom packing on one campus. These capabilities ensure the highest purity, material traceability and lot-to-lot consistency for medical device, pharmaceutical, semiconductor, optical and microelectronic manufacturers.
Foamtec’s WCC division fabricates and launders over 100,000,000 open cell polyurethane foam components in ISO 5, 7 and 8 cleanrooms per month.
Foamtec’s capabilities include the production of open-cell hydrophobic, hydrophilic foams as well as polyester and polyether foams to meet tight tolerances for porosity, density, and durometer(CLD) for a diverse range of applications including medical and cleanroom applicators, filters, cushioning devices, ultra-clean packaging and automated cleaning rollers, sponges, and roll wipers.
Components can be laundered in ISO 5, 7 or 8 cleanrooms to eliminate particles generated during fabrication and assembly
Foamtec has full microbiology and chemical testing labs to certify that components meet particle and extractable cleanliness, bioburdens and ISO 10993 cytotoxicity and endotoxin requirements. On-site labs are certified to ISO IEC 17025.
The facility is FDA registered and operates with ISO 13485 quality system.
Foamtec’s reputation for cleanliness and precision fabrication are valued by the leading semiconductor wafer fabs, equipment makers, medical device, optical component, aerospace, and microelectronic companies.
Applications
Foamtec’s Foam Fabrication Process Advantages
Foamtec’s Foam Fabrication Methods
Die Cutting of Foams, Films & Fabrics
Laser Cutting
Slitting of Open-Cell Foams
Peeling to Create Open-Cell Foam Rolls
Digital Controlled Net Shaped Cutting
Precision Foam Sheet Fabrication
Automatic & Manual Lamination of Foams to Fabrics & Films
Punching in Cleanrooms & Controlled Environments
CNC Machining of Open-Cell Urethane Foam
Horizontal Slicing of Open-Cell Foams
Reticulation of Polyether and Polyester Foams
Hot Forming in ISO 7 Cleanrooms
Felting Reticulated Foam
Vertical Cutting of Open-Cell Foams
Convolution
Packaging in ISO 5, 7, & 8 Cleanrooms
About Foamtec WCC
Foamtec's mission is to enable contamination control professionals to improve particle control in clean rooms by solving surface contamination challenges. The Wilshire Contamination Control Division of Foamtec International supplies clean room mops, foam swabs, microfiber swabs, foam wipers, microfiber wipers, UltraSOLV® ScrubPADS to address clean room cleaning and the critical cleaning of process equipment.